TG-24 Solar Tracking Racking
TG-24 Solar Tracking Racking

TG-24 Dual-Axis Solar Tracker · Interactive 3D Demo

Eight scenes explain one dual-axis solar tracker: 67.6 m² of light-collecting area per unit, a 6.91 × 10.00 m sail, a 3.02 m column, ±180° azimuth slew and 0–70° tilt travel, 632 parts, 8 major assemblies and 37 interlocking constraints, closing on an exploded view of the whole machine.

01 Overview

TG-24

Our in-house solar tracking racking is different from fixed racks and single-axis trackers. It adjusts azimuth and tilt at the same time, keeping the modules at the best angle to the sun all day. Load-bearing structure, dual-axis drive, position feedback, control strategy, safety protection and cloud O&M make up six parts that work together as one complete solar tracking system.

PV modules carried
8-24pcs
Energy yield gain
30%↑
O&M cost reduction
80%↓
  • Tilted sail6.91 × 10.00 m
  • Column & base flange3.02 m / 0.63 m
  • Slew reducerSDE17A

02 Dual-Axis Tracking

Azimuth Slew + Tilt Actuator

Powered by the SmartTrack™ 3.0 tracking algorithm: astronomical calculation and edge computing work together to stay locked on the sun's path; local irradiance and weather data correct the aim in real time, and tracking continues even under overcast diffuse light, with no grid power needed. Average annual yield is up 30%, and the winter peak gain can exceed 50%.

Tracking accuracy
±0.5°
Azimuth slew
±180°
Tilt travel
0–70°

03 Slew Drive Assembly

Slew Drive Assembly

The slew mechanism ties drive, reduction and bearing support together on the azimuth axis, turning the upper array horizontally to follow the sun's azimuth angle.

Max output torque
24,480N·m
Gear ratio
102:1
Rated output speed
0.016r/min
  • Slew mechanismSDE17A · drive · reduction · bearing

04 Dual Actuators

Dual Actuators

Two electric linear actuators apply axial thrust to the tilt mechanism through their hinge points. Dual Hall sensors feed stroke detection and coordinated control, reducing off-centre loads and the risk of abnormal operation.

Max dynamic load
25kN
Conditional static load
50kN
Stroke
300mm
Figures above are per single actuator
  • Electric actuatorStroke 300 ±3 mm

05 Mechanical Dampers

Dampers

8 dampers are distributed across the connections, helping to control transient disturbance and motion oscillation. A velocity-dependent damping force dissipates kinetic energy, softening the dynamic shock transmitted to the load-bearing structure, hinge points and drive train. Together with active drive, limit protection and high-wind strategy they keep the unit running smoothly.

Piston speed 0.20 m/s
4.0kN
Piston speed 0.66 m/s
9.0kN
Distributed connections
8sets
  • Mechanical damper8 sets · distributed

06 Extreme Conditions

Extreme Weather Protection

Cloud early warningAuthoritative weather data looks 72 hours ahead at severe conditions so protection can be staged in advance.

Edge fast responseOn-board sensors monitor at millisecond resolution and automatically trigger high-wind and heavy-snow protection modes.

Hardened hardwareLevel-12 wind rating, reinforced snow load, wide-temperature components and three-stage lightning protection.

07 Global Smart Cloud Platform

Global Smart Cloud Platform

See the whole fleet on the desktop dashboard, check it anywhere from the App, with monitoring and control in one place. Equipment, generation, alarms and control cover the full plant O&M workflow and cut blind site inspections.

08 Exploded View

Structure, exploded

The machine comes apart into its assembly groups: base column and foundations, azimuth ring, slew drive, tilt sail, module clamps and the PV array separate along the mast, while the two actuators and eight dampers lift off to the sides. Every group ships pre-assembled — on site the whole machine bolts together around the column.

Major assemblies
8groups
Original CAD parts
632pcs
Interlocking constraints
37sets
  • Base columnfixed assembly · foundation flange
  • Slew driveSDE17A · azimuth axis
  • PV arraymodules on rails
  • Tilt actuatorY817W · hinged to the sail
Global Smart Cloud Platform · TG-24 5G

Linked trackerAuto-linked

Sun azimuth
--°
Sun elevation
--°
Tracker azimuth
--°
Tracker elevation
--°

Today's PV power--

0006121824

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Engineering, Made Visible

Advantage, hidden in every connection.

From array capacity down to every joint — each figure traces back to real structure and ledger records.

TG-24 twenty-four-module array, front view
17.76 kWp

Twenty-four modules, capacity you can read.

4 × 6 of 740 W modules — 17.76 kWp STC on a reference footprint of about 9,870 × 6,940 mm.

TG-24 main beam with twin tilt actuators, close-up
2 actuators / 300 ± 3 mm

One slew, twin actuators.

Azimuth from a single slew drive, tilt from two actuators with 300 ± 3 mm stroke — real support for a large array.

TG-24 slew drive tower close-up
102 : 1 / 24,480 N·m

Slew torque with margin to spare.

14,688 N·m normal / 24,480 N·m peak through a 102 : 1 drive — assembly figures, not motor-shaft values.

TG-24 damper row close-up
8 units / 9.0 kN

Eight dampers hold the pose.

A symmetric set spans 1.0–9.0 kN across 0.02–0.66 m/s, damping array sway at speed.

TG-24 full column side view with tilt actuators
4.08 m / force 12+

4.08 m hub height, wind classes stated.

4,080 mm from ground to the slew seat (not overall height): force-10 operating winds, force-12+ protection, 16,350 N·m overturning moment.

TG-24 frame connection node: brace pins and bolted joints
as drawn

How it bolts together is on the drawing.

Clamps, pins and bolts each carry a part number and an installation position on the assembly drawing — crews build to it, inspection checks against it.

Application Scenes

Any terrain, any climate.

Pile-mounted and self-adapting to the ground, it chases the light on any terrain: mountains, islands, farmland or business parks.

Dual-axis tracker at a mountain power plant
Mountain plantRugged terrain, still squared to the sun. Slope and orientation adapt automatically so every module faces the light.
TG-24View specs ›
Dual-axis tracker in an off-grid island scene
Off-grid islandOff the grid, still a steady daytime supply. Working with storage, it widens the off-grid power window.
TG-24View specs ›
Dual-axis tracker in an agrivoltaic scene
AgrivoltaicsPower above, farming below. Pile foundations take little ground, so generation and cultivation coexist.
TG-24View specs ›
Dual-axis tracker in a business park
Business parkInstall it on the green and go. The column-mounted design blends naturally with the surroundings.
TG-24View specs ›
Technical specifications

TG-24 technical specifications

TG-24 belongs to HELIO² 双轴跟踪支架; other models in the series can be compared on the series overview page.

Model

Model
TG-24 Single-slew + single-actuator solar tracking racking
Ordering model
TG-24 WZPV-SZTZ-24
Module count
TG-24 24 modules
  • Crystalline silicon PV modules; dimensions and weight must match
DC nominal capacity
TG-24 17.76 kWp
  • 24 × 740 W modules

Tracking performance

Tracking range
TG-24 Azimuth ±180° rotation / tilt 0–70° swing Both axes are driven independently; azimuth and tilt operating ranges can be set separately
Tracking accuracy
TG-24 ±0.5°
Tracking algorithm
TG-24 SmartTrack™ 3.0 Astronomical calculation combined with edge computing Local irradiance and weather correction keeps tracking under overcast diffuse light
System efficiency
TG-24 ≥ 22.95%
MTBF
TG-24 ≥ 100,000 hours

Drive architecture

Drive architecture
TG-24 Single-column dual-axis · 1 slew drive + 2 electric actuators
Mechanical architecture
TG-24 1 slew drive / 2 electric actuators / 8 mechanical dampers Slew drive: 1 unit, azimuth drive and bearing clearly separated Electric actuators: 2 units turning axial stroke into tilt motion Mechanical dampers: 8 units, distributed connections with multi-position buffering
Slew output torque
TG-24 Normal 14,688 N·m / max. 24,480 N·m Assembly-level values, not motor shaft values
Overturning moment
TG-24 16,350 N·m Selection must check output torque and combined loads together; no single parameter replaces the full load assessment
Gear ratio / output speed
TG-24 102 : 1 / 0.016 r/min
Actuator stroke
TG-24 300 ± 3 mm Minimum installation distance 800 ± 3 mm
Actuator dynamic / static load
TG-24 Max. dynamic load 25 kN per unit / conditional static load 50 kN (half stroke)
Drive power supply
TG-24 24 V DC matched drive Actuator max. current 5 A, duty cycle ≤ 10 %
Damper piston speed
TG-24 0.02 – 0.66 m/s
Reference damping force
TG-24 1.0 – 9.0 kN 0.02 m/s: approx. 1.0 kN 0.20 m/s: approx. 4.0 kN 0.50 m/s: approx. 7.5 kN 0.66 m/s: approx. 9.0 kN

Structural protection

Wind resistance class
TG-24 Operating class 10 / protection class 12+ Once project-defined protection conditions are reached, normal tracking stops and protective action is executed
Enclosure protection
TG-24 Enhanced snow load / wide-temperature components / three-level lightning protection Under snow conditions the tilt is adjusted per project strategy and snow is shed automatically
Design life
TG-24 25 years

Dimensions

Array footprint (horizontal)
TG-24 approx. 9870 × 6940 mm
Ground to slew base
TG-24 4080 mm
  • Not the overall machine height
Tilt reference (70°)
TG-24 Top 8530 mm / bottom edge 2010 mm
  • Not equivalent to the full motion envelope or permitted operating angles
  1. A "—" means the item does not apply to that model, or must be issued separately against the approved project drawing and structural calculation report; ratings and dimensions are model-specific.
  2. DC nominal capacity is derived from the module count and module power in this table; it is not an instantaneous guaranteed output, nor does it equal annual energy yield.
  3. Class 12 is a design rating under the specified protective posture, project foundation and installation conditions, and does not mean normal operation in Class 12 winds; mechanical damping is dynamic cushioning, not static load bearing, and does not add up to a wind-resistance rating.
  4. Dimensions are in mm; specifications on this page are subject to the final order and project documents.